Sure Plastic Machinery's high-quality electronic control system helps the efficient operation of wood-plastic production lines
In the field of wood-plastic production, efficient and stable production lines are the core competitiveness of enterprises in the market, and the performance of the electronic control system as the "brain" of the production line directly determines the production efficiency. With its forward-looking layout, Sure Plastic Machinery uses servo inverters from international first-line brands such as ABB and Siemens to create an industry-leading electronic control system, redefining the production standards of wood-plastic with its hard-core technical strength.
ABB inverters are based on vector control technology, which increases the speed control accuracy to ±0.01%, and can accurately match the stringent requirements of motor speed for multiple processes such as wood-plastic extrusion and molding. In a large-scale wood-plastic board production project, the production line equipped with ABB inverters ran continuously for 3,000 hours without failure. Its low-speed and high-torque output characteristics can still keep the motor running stably when processing highly filled wood-plastic raw materials, and the efficiency is increased by 25% compared with traditional inverters. In addition, the ABB inverter has a 400% instantaneous overload capacity, which can calmly cope with sudden load fluctuations and ensure stable operation of the production line under all working conditions. Siemens servo inverters also show strong technical advantages. The SIMATIC MICRO-DRIVE system, with its safe extra-low voltage design and customized motor and cable combination, achieves ±0.05mm high-precision positioning, effectively solving the accuracy problem of cutting and assembling wood-plastic profiles. Through the fully integrated automation (TIA) platform, the system is seamlessly connected with other equipment on the production line, shortening the engineering commissioning cycle by 40%, saving the company a lot of time and labor costs.
Sure Plastic Machinery adheres to the "zero tolerance" quality control standard in the creation of electronic control systems. From the stage of component procurement, ABB and Siemens products are tested twice to ensure that each inverter passes 16 rigorous tests such as EMC electromagnetic compatibility and high and low temperature environments; the assembly process adopts dust-free workshop operations, combined with intelligent testing equipment, to achieve micron-level control of details such as solder joints and line layout. This strict management throughout the entire process has enabled the electronic control system to have a mean time between failures (MTBF) of more than 50,000 hours, providing customers with up to 10 years of stable operation guarantee.
Compared with the domestic inverters commonly used in the industry, the international brand servo inverters equipped by Sure Plastic Machinery have shown overwhelming advantages in multiple dimensions: in terms of energy consumption, the efficient energy-saving algorithm of ABB inverters reduces the comprehensive power consumption of the production line by 18%; Siemens' intelligent diagnosis function can warn of equipment failures in advance and reduce unplanned downtime by 70%. After a leading wood-plastic product company introduced Sure Plastic Machinery equipment, the product qualification rate jumped from 89% to 97.5%, and the annual production capacity increased by 35%, confirming the strong boost of big brand inverters to production efficiency. Sure Plastic Machinery uses servo inverters from brands such as ABB and Siemens as its technical engine, which not only provides customers with efficient and stable wood-plastic production solutions, but also proves with actual results that high-end electronic control systems are the core driving force for industrial upgrading. With the advancement of the wave of intelligent manufacturing, Sure Plastic Machinery will continue to deepen its technical cooperation with international brands and inject new vitality into the high-quality development of the wood-plastic industry.
